Charging Interface Cable Bending Test Machine

Charging Interface Cable Bending Test Machine

ZJ-WQ01
This equipment must meet the test requirements of Chapter 6.2.10.4 of GB/T20234.1-2023, Chapter 24.4 of GB/T11918.1-2014, and Chapter 26.4 of IEC 62196-1:2022, and is suitable for bending tests of non-detachable electrical accessories such as charging guns.
This equipment is controlled by PLC and touch screen, which is convenient to control. The angle, speed and number of times can be set. Fix the sample on the fixture, add a certain load, and shake the fixture left and right during the test. After a certain number of times, check its wire breakage rate, or check its total number of swings when it cannot be powered on. This machine can count automatically. When the sample is bent to the point where it cannot be powered on, the instrument automatically stops working. This equipment can also be tested with load, and a load wiring port is reserved.

Consult

Features
Technical Indicators
Overall Dimension

1. Usage Environment
1
Ambient temperature
5～35℃
2
Ambient humidity
85%R.H 25℃
3
Atmospheric pressure
86～106Kpa
4
Environmental conditions
There is no strong vibration, no strong electromagnetic field interference, no high concentration of dust and corrosive substances, no direct sunlight or other direct radiation from heat sources around the equipment site.
The equipment should be placed horizontally in a well-ventilated test room, with sufficient space around it for operation and maintenance.

Picture of the whole machine

Pictures are for reference only, please refer to the actual product

Panel Description

Figure 1 (Control Panel)

Figure 2 Side

Operation Instructions
1. Power connection and sample installation The equipment is connected to an external single-phase power supply AC220V, turn on the panel power switch, and the touch screen enters the standby interface. Figure 1 below shows an ice disaster

Figure 1
Sample installation Install the sample on the fixture seat, pass the soft wire through the guide hole vertically, and hang a suitable weight at the lower end of the wire. Enter the touch screen manual interface to adjust the zero point position, as shown in Figure 2 below. Press forward or reverse to make the fixture seat wire perpendicular to the guide hole. Press the zero point confirmation button, the current angle is displayed as 0 degrees, and after starting, the fixture seat will swing left and right with the current position as the zero point.

Figure 2
2. No-load test sample wiring The two wires of the soft wire hanging weight end are connected to the no-load port, as shown in Figure 3 below. The other end of the sample is short-circuited with a wire.

Figure 3
3. Load test sample wiring Connect the load power supply to the load input terminal L N, and L1 N1 to the load resistor. Figure 4 below

Figure 4
The load output terminal L N is the power output, L1 N1 is the resistor, when the sample is a two-core wire, one end of the sample is connected to the N N1 terminal. L and L1 are short-circuited with a wire. Figure 5 below The two wires at the other end of the sample are short-circuited with a wire.

Figure 5
4. Test Enter the parameter setting, set the speed, number of tests, positive and negative angles. Select whether there is a load. When the load is selected, the sample must be connected to the load test end and there is a load input. Check whether the switch is turned on. When the switch is turned on, there must be a conduction signal or current input. Otherwise, an alarm will be issued. Figure 6 below.

Figure 6
Return to the monitoring interface, clear the last test data, and press the start button to start the test. The count reaches the stop. Figure 7 below. After turning off the load power supply, remove the sample and the test is completed.

Figure 7
Serial number Technical Parameters 1 Control system: imported 7-inch human-machine interface (true color LCD touch screen), Panasonic programmable controller (PLC) 2 Screen settings and display information: parameter monitoring, angle setting, speed pre-adjustment, count setting, alarm indication and character prompts, etc. 3 Test station: single station 4 The program can set the experiment of single station or any station by itself 5 Test rate: can be set and intelligently adjusted (0-80 times/minute (one round trip counts as one time) 6 Test bending rotation angle: can be set and intelligently adjusted (left and right angles 0~180 degrees test angle can be preset) 7 Total angle*speed is less than 5400 8 Counter: 0 to 9999999 times can be preset, with power failure memory function 9 Weight: The configured weights can be combined into 20N, 25N, 50N, 75N, 100N, 120N/140N/180N; 10 Material A3, surface plating 11 Reserved load access port current ≥ 800A 12 External pointer displays the bending angle from 0 to 360 degrees 13 With disconnection detection function 14 Powertrain: servo motor + turbine reducer 15 Test cable range: diameter 5~70mm 16 1 set of fixing bracket with wires for easy installation of wire clips 17 Dimensions: about W950*D650*H1600mm 18 Weight: Approx. 220Kg 19 Power supply voltage: AC220V±5%, 50Hz10A 20 The equipment meets the requirements of Figure 9 Serial number Technical Parameters 1 The whole machine is welded by sheet metal, the surface is painted, and the panel is made of aluminum plate with sandblasting and silk screen printing. 2 Working power supply: three-phase AC380V 50HZ; 3 Equipment control mode: Panasonic PLC + touch screen control; 4 Tensile force: can be combined into 80N, 100N, 110N, 120N, 160N, 200N, 240N, 250N, 300N, 400N, 500N, 600N. 5 Torque: 0.6Nm, 0.7Nm, 1.2Nm, 1.5Nm, 2.3Nm, 11Nm, 0.35 Nm, 0.425 Nm, 0.61 Nm, 0.8 Nm, 3 Nm, 4.0 Nm, 4.5 Nm, 5.0 Nm of torque can be achieved. 6 Test times: 0 to 999999 times adjustable 7 Tensile frequency: 1 time/second 8 Torque time: 1min～99H99M99S 9 Dimensions: 1300x800x1400mm 10 Test data is set on the touch screen 11 With power-off data storage memory function 12 Meet the following form requirements: 13 The equipment meets the requirements of Figure 6

1	Ambient temperature	5～35℃
2	Ambient humidity	85%R.H 25℃
3	Atmospheric pressure	86～106Kpa
4	Environmental conditions	There is no strong vibration, no strong electromagnetic field interference, no high concentration of dust and corrosive substances, no direct sunlight or other direct radiation from heat sources around the equipment site.
4	Environmental conditions	The equipment should be placed horizontally in a well-ventilated test room, with sufficient space around it for operation and maintenance.

Serial number	Technical Parameters
1	Control system: imported 7-inch human-machine interface (true color LCD touch screen), Panasonic programmable controller (PLC)
2	Screen settings and display information: parameter monitoring, angle setting, speed pre-adjustment, count setting, alarm indication and character prompts, etc.
3	Test station: single station
4	The program can set the experiment of single station or any station by itself
5	Test rate: can be set and intelligently adjusted (0-80 times/minute (one round trip counts as one time)
6	Test bending rotation angle: can be set and intelligently adjusted (left and right angles 0~180 degrees test angle can be preset)
7	Total angle*speed is less than 5400
8	Counter: 0 to 9999999 times can be preset, with power failure memory function
9	Weight: The configured weights can be combined into 20N, 25N, 50N, 75N, 100N, 120N/140N/180N;
10	Material A3, surface plating
11	Reserved load access port current ≥ 800A
12	External pointer displays the bending angle from 0 to 360 degrees
13	With disconnection detection function
14	Powertrain: servo motor + turbine reducer
15	Test cable range: diameter 5~70mm
16	1 set of fixing bracket with wires for easy installation of wire clips
17	Dimensions: about W950D650H1600mm
18	Weight: Approx. 220Kg
19	Power supply voltage: AC220V±5%, 50Hz10A
20	The equipment meets the requirements of Figure 9
Serial number	Technical Parameters
1	The whole machine is welded by sheet metal, the surface is painted, and the panel is made of aluminum plate with sandblasting and silk screen printing.
2	Working power supply: three-phase AC380V 50HZ;
3	Equipment control mode: Panasonic PLC + touch screen control;
4	Tensile force: can be combined into 80N, 100N, 110N, 120N, 160N, 200N, 240N, 250N, 300N, 400N, 500N, 600N.
5	Torque: 0.6Nm, 0.7Nm, 1.2Nm, 1.5Nm, 2.3Nm, 11Nm, 0.35 Nm, 0.425 Nm, 0.61 Nm, 0.8 Nm, 3 Nm, 4.0 Nm, 4.5 Nm, 5.0 Nm of torque can be achieved.
6	Test times: 0 to 999999 times adjustable
7	Tensile frequency: 1 time/second
8	Torque time: 1min～99H99M99S
9	Dimensions: 1300x800x1400mm
10	Test data is set on the touch screen
11	With power-off data storage memory function
12	Meet the following form requirements:
13	The equipment meets the requirements of Figure 6