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AC Charging Gun Comprehensive Tester

ZJ-CDQ01
The instrument can detect the insulation and withstand voltage between AC three-phase charging guns (L1, L2, L3, N, E,) and AC single-phase charging guns (L, N, E,), the conduction between the gun tip and the end of the wire, and the resistance of the gun tip. All functions can be automatically tested at one time, which is efficient and labor-saving, and is suitable for full batch inspection in factories.
Picture of the whole machine
Picture (1) Front view For reference only
Panel Description

Side view (2)

Side view (3)
① Exhaust fan: machine cooling
② Touch screen control: control and set parameter values
③ Test port: corresponding line sequence signal terminal
④ Cylinder: AC upper cylinder
⑤ Cylinder: AC lower cylinder
⑥ Air inlet: connect to air source
⑦ Reset button: reset alarm information
⑧ Insulation withstand voltage tester
⑨ Start switch: start machine test
⑩ Emergency stop switch: emergency stop test
⑪ Leakage switch: main power switch of the whole machine
⑫ Machine nameplate information
Instructions for use
1. Connect the power cord to the AC220V power supply and press the power switch.
2. Electrical connection The filter on the left side of the equipment is connected to the external 0.6MPA gas source, the power input on the right side of the equipment is connected to the external power supply AC220V 50HZ, and the main power switch of the leakage switch on the right side is turned on.
3. Sample installation Select a suitable sample socket and install the sample on the equipment. For example: AC single-gun head single-phase line. Connect the sample head to the AC socket at the top of the equipment head, and the sample tail to the tail terminal at the tail of the equipment.
4. The initial interface displays the company name, and automatically enters the "Main Menu" screen after displaying for 3 seconds:

Figure (4)
5. Enter the "Main Menu" interface:

Figure (5)
6. Enter the level password 1618:

Figure (6)
7. Enter the main menu "Parameter Monitoring" interface:

Figure (7)

Figure (8)
High-pressure test machine: After turning on the power, press the button on the right side of the standard mode to enter the standard mode. After entering the main menu, set the corresponding parameters.
8. Enter the main menu "Parameter Setting" interface:

Figure (9)
Parameter setting: set the count, number of defects, upper and lower limits of thermocouple resistance, withstand voltage test time, insulation test time, upper and lower limits of CC/CC2 resistance value and other parameters.
Press the panel "Start" button, the equipment starts to run with the set parameters: conduction test > thermocouple test, withstand voltage test > CC/CC2 test > test completed. If any step alarms, the equipment stops working. The alarm reason can be observed in the alarm information column.
9. Enter the main menu "Function Setting" interface:

Figure (10)

Figure (11)
Function setting: according to the test performance, turn on the left conduction switch, thermocouple test switch and thermocouple detection switch, resistance test switch and CC/CC1 press or not press resistance detection switch. Switch test, high voltage test and other switches.
10. Enter the main menu "Manual Control" interface:

Figure (12)

Figure (13)
Manual control: Press the AC cylinder button, then the cylinder presses the gun head button, adjust the cylinder to the appropriate position and fix it.
11. Enter the main menu "Line Type Setting" interface:

Figure (14)
Line type selection: AC single gun head single phase line.
12. Enter the main menu "Continuity Measurement" interface:

Figure (15)
Press the head polarity and tail polarity buttons to connect the head and tail. Then press the test sample connection equipment line sequence button in sequence. Continuity 1 (L1/L/DC+), Continuity 2 (PE), Continuity 3 (N/DC-), Continuity 4 (L2/S+), Continuity 5 (L3/S-), Continuity 6 (CC/CC1/CC2), Continuity 7 (A+/CP), Continuity 8 (A-), Continuity 9 (SIGN2). While pressing this button, you can observe the corresponding line sequence access signal (X1, X2, X3, X4, X5, X6, X7, X8, X9), and it turns green when connected. After determining the conductive line sequence, set the "Function Setting".
[Daily maintenance, regular maintenance matters]
1. Start the device for testing regularly to avoid affecting the smooth progress of the test.
2. This device must be placed in a dry indoor environment without direct sunlight.
3. Corrosive items are not allowed to be placed on the device to avoid damage to the device.
4. After each test, please clean the device in time to keep the device dry and clean.
[Precautions]
After the test is completed, wait for the fan to dissipate heat for 5 minutes to avoid damage to the internal components.
1. Test product type
1.1 Adapt to national standard, European standard, and American standard.
1.2: Single-end AC single-phase and three-phase charging guns.
1.3 Product status: The wire body is rolled into a circle, and the head and tail are exposed.
1.4 Product length classification: 3m, 4m, 5m, 8m, 10m, etc.
1.5 The equipment has: 1 national standard charging gun holder, 1 European standard charging gun holder, 1 American standard charging gun holder, 1 set of tail terminals
2. Insulation impedance parameters:
>. Insulation voltage: DC100~500V can be set arbitrarily.
>. Lower limit setting: 1M~10GΩ can be set arbitrarily.
Accuracy: ±5%.
>. Impedance indication: The digital display head indicates the current insulation resistance value in real time.
Alarm detection: When the resistance value is less than the set value, there will be sound and light alarm prompts and text prompts.
The five main lines L1, L2, L3, N, and PE are insulated from each other
3. Withstand voltage test parameters:
Withstand voltage: AC0~2.5kV, arbitrarily set.
Leakage current upper limit: AC0.1mA~10mA, arbitrarily set
Accuracy: ±1.5% + 3 characters
>Display mode: Digital display head indicates current voltage
>Voltage regulation mode: Automatic program control
>Alarm detection: When the leakage current value is greater than the set value, there will be sound and light alarm prompts and text prompts.
L1, L2, L3, N, PE, these five main lines are mutually withstand voltage
4. Conductive polarity detection: Detect the conduction and polarity between the head and tail wires of the charging gun
◆Number of wire cores: 1~9, arbitrarily set
◆Detection signal: Voltage DC24V, about 20mA
◆Polarity judgment: Loop signal judgment, which can detect whether the order between all heads and tails is qualified.
◆Alarm detection: Wrong polarity and no power are accompanied by sound and light alarm prompts and text message prompts.
Resistance test:

CC and PE resistance detection (button pressed or not pressed)

16A AC gun resistor


No button pressed RC: 680Ω,
button pressed RC+R4: 3.38KΩ


The resistance detection accuracy needs to reach 1% to 2%

32A AC gun resistor


No button pressed RC: 220Ω,
button pressed RC+R4: 3.52KΩ


63A AC gun resistor


No button pressed RC: 100Ω,
button pressed RC+R4: 3.4KΩ


Impedance range: 200Ω~4000Ω, accuracy 1%~2%.
Alarm judgment: There are sound and light alarms and text message prompts when the limit is exceeded:
Sound and light alarm: There are sound and light alarms and text character prompts when the limit is lower than the lower limit or higher than the upper limit
Product test fixture:
Test station: 1 station,
Socket height: The basic height of the socket is about 750-100mm, ergonomic:
Dimensions: W1000mmxD800m×H1600mm, mobile casters with locking function at the bottom:
Weight: about 100kg:
Power supply: AC220V, 50Hz, about 10A.

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